Physical Inventory Count: What It Is, Procedures & Best Practices
We’ve put together the basics of physical inventory counting, covering what it is, procedures and best practices.
The e-commerce boom in the 2020s has spurred intense demand for industrial warehouses. Half of the U.S. markets posted warehouse occupancy gains of more than 5 million square feet, according to a report released by Colliers.
With the rising demand for warehouses, the sector responded with construction of more storage space. A record 520 million square feet of warehouse space was under development at the end of 2021, a 50% jump from that in the previous year.
For businesses in the e-commerce industry, this is an unmissable trend to watch. Why do so many businesses use warehouses? What types of warehouses are there? What is e-commerce warehousing and how do you manage a warehouse? Read on to get your answers.
e-Commerce warehousing refers to the storage of physical products before they are sold online.
It’s part of the e-commerce inventory management process, covering activities such as storing inventory, tracking how long your goods have been in stock, where they’re kept, and how much inventory you have on hand.
A concept related to warehousing for e-commerce is e-commerce warehouse management.
As its name suggests, e-commerce warehouse management is the process of managing all activities involved in the operation of a warehouse. These include:
An e-commerce warehouse is a facility in which physical goods are stored for online sale.
In the eyes of many small business owners, the term “warehouse” is synonymous with a garage, living room or basement. This is where they keep their inventory, stacked floor-to-ceiling, before the goods are shipped to customers.
Larger companies, on the other hand, use dedicated warehouses. Sometimes their warehouses also handle e-commerce order fulfillment. An example is Amazon’s fulfillment centers, where goods are stored, packed and shipped from the same location.
Many online ventures start small and grow large. Starting as home-based entrepreneurs, many e-tailers turn to warehouses when their businesses reach a certain scale.
The primary reason behind this move is to get more space for an increasingly large quantity of goods. That being said, using warehouses has a handful of other advantages.
Below are three benefits of using a warehouse for your online business:
Running an e-commerce business without a warehouse would fill your home or garage with Tetris stacks, only that the towers aren’t made of bricks but boxes of goods.
To prevent a Tetris tower from building up in your place, it’s best to use a warehouse. A warehouse typically comes with shelves, labels and inventory management software to help keep your inventory organized and keep you out of trouble like the following:
Online shoppers today have heightened expectations for speed and convenience, thanks to the Amazon Prime Effect. They want their orders handled promptly, as 68% of consumers say ‘fast shipping’ would lead them to make an online purchase.
While you may not have time to pack and fulfill orders every day, a third-party logistics (3PL) provider with a warehouse can do this. The team of logistical experts will not only save you from the weekly runs to parcel drop-off points, but also give your customers better shopping experiences.
Preparing orders for shipment, staying alert of low stock levels, keeping an eye on near-expired products… There’s a lot of work and pressure to take care of all these aspects, especially when inventory is managed manually.
But an e-commerce warehouse management provider can take these work off your plate. They handle the tedious but essential tasks of the e-commerce logistics process, so that you can focus on higher-level business priorities.
With less stress on inventory management, you can better spend your time and brainpower. For instance, you can consider delighting customers with creative e-commerce packaging, starting an affiliate marketing program or seeking e-commerce funding to grow your business.
When we talk about industrial warehouses, images of massive facilities spanning thousands of square feet probably spring to your mind. The mere thought of rental costs scares off many small or medium-sized business owners.
As a matter of fact, there are many types of e-commerce warehouses to choose from. Not all of them require a deep pocket, so you can pick a type that suits your needs and budget:
Owned by governmental bodies, public warehouses can be rented for personal or business use.
Compared with private warehouses, this type of warehouse is available at more affordable rates, but a drawback is that they are usually smaller in size and less advanced in functionality.
Nonetheless, public warehouses should be able to meet your storage needs in the early stages of growing your online store, and are perfect for companies with a tight budget.
Private warehouses are owned by non-governmental establishments, such as manufacturers, wholesalers, retailers or distributors. An example to illustrate this is Amazon, the online marketplace which owns some 26.3 million square feet of fulfillment and data centers.
As private warehouses are built to meet owners’ needs, they are usually more technologically advanced, with larger floor areas, tailored features and amenities such as temperature control or freezers.
However, as you may have expected, private warehouses require huge capital outlays and are used mostly by businesses with abundant financial resources.
Government warehouses are not only owned by the government (or local authorities), but also managed and controlled by them.
This type of warehouse can be used by businesses at affordable rates. If you’re unable to pay for the rent, though, the government has the right to sell your goods to recover its loss.
At consolidated warehouses, shipments are collected from different suppliers and grouped into larger ones before they’re distributed to buyers.
By combining shipments, consolidated warehouses help merchants reduce the costs of e-commerce transit, making it a great option for businesses just getting off the ground.
Another benefit of using consolidated warehouses is a low inventory threshold. Since there’ll be inventory from many other sellers, you won’t have to keep a large volume of goods at the warehouse.
However, a limitation is that this mode of shipment only works when all goods are intended for the same geographical location.
Cooperative warehouses are private establishments jointly owned by two or more businesses. To cater these facilities to the storage needs of specific products, the joint owners usually come from the same or related sectors (e.g. farmers and wineries).
The sharing of physical storage facilities and resources entails sharing of costs, which means each co-op member only has to pay a portion of the fees involved in running the warehouse.
Therefore, cooperative warehouses are cost-effective warehousing solutions for businesses in partnership.
Bonded warehouses can be privately or government-owned. They are usually located near ports or airports, and are used to store imported dutiable items (also called “bonded goods”) before customs taxes and duties are paid for.
Many importing businesses use bonded warehouses to improve cash flow and achieve cost savings. This is because customs duties are paid only when goods are sold and leave the warehouse, not right after they enter the borders. Sellers can hence invest additional resources in pre-sale activities, such as advertising and getting legal work done.
With the use of artificial intelligence (AI) and other technologies to optimize workflow, smart warehouses are the paradigm of e-commerce automation in action.
A classic example of smart warehouses is Amazon’s fulfillment centers, where conveyor belts, scanning technology and picking robots are known to replace manual labor and improve operational efficiency.
These technologies could be expensive to implement though.
Last but not least, we’ll look at some best practices for e-commerce warehouse management.
The five tips below will help you manage your warehouse efficiently, optimizing workflow whilst achieving time and cost savings:
1. Use an e-commerce warehouse management system
Traditionally, warehouse management systems (WMS) are used to assist operations in the warehouses of brick-and-mortar businesses.
An e-commerce warehouse management system, on the other hand, is designed to meet the needs of online businesses. It’ll help optimize your warehouse operations with the following functions:
A key difference between a warehouse and a garage is that the former is well-organized but the latter isn’t.
Ideally, your e-commerce warehouse should be structured and labeled in a way that a newly hired operator can make sense of the layout in 5 minutes. For example, you can assign letters (A-Z) or numbers to each row, shelf and bin.
Having a clear and easy-to-understand layout will not only save training times, but also help boost operational efficiency in routine activities like order fulfillment and physical inventory counts.
The simplest way to prepare an order is called discrete order picking. It involves picking one order at a time, and works well when you only receive a few orders per day.
However, the one-at-a-time approach would become both inefficient and impractical when order volume increases. Batch picking, for example, would be a better alternative to save picking time.
Therefore, it’s advisable to review your warehouse operations and revise order picking methods as your business grows and scales.
If your online shop has customers from different geographical locations, the best practice is to store goods in different warehouses. This allows for quicker deliveries, hence better customer experiences as goods can be dispatched from the warehouse closest to your customers.
When it comes to online shopping, two-day shipping is the new standard.
Looking at data a few years back, as much as two-thirds (65%) of consumers expected their goods to arrive in 2-3 days. Some shoppers even looked for delivery in less than 2 hours.
As customer expectations continue to rise, e-tailers must adapt and respond to changes in the macro environment.
Express same-day delivery offered by e-commerce giants (e.g. JD.com and Amazon) may be too much to ask from smaller businesses, but two-day shipping is the new norm that all market players must abide by — or you risk losing customers to your competitors.
As discussed earlier, e-commerce warehousing has many benefits. It provides a dedicated space to store and organize inventory, allows for quicker and easier order fulfillment, and takes pressure off your shoulders.
However, you may soon realize that a by-effect of using warehouses is that you have to buy inventory in large quantities, so that you can use your storage space to its maximum capacity (also to get a bulk discount from your supplier).
The result is that money gets tied up in inventory assets, and you can’t spend it elsewhere to fund e-commerce operations or grow your business.
To overcome cash flow constraints, revenue-based financing is a solution you can consider. It’s a type of e-commerce funding commonly used by digital merchants to smooth out short-term cash flow gaps and fuel their businesses’ growth.
Interested in learning about revenue-based financing for e-commerce businesses? Check out more information here or apply for funding now!
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We’ve put together the basics of physical inventory counting, covering what it is, procedures and best practices.
While there’s no surefire formula to acing the e-commerce logistics race, we’ve found some proven strategies that work.